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Machine

Servo Injection Moulding Machine

Servo Injection Moulding Machine

Welcome to Maruti Mech Plast Pvt Ltd, situated in the heart of Ahmedabad, Gujarat, India, a thriving hub for plastics machinery manufacturing. As a cutting-edge enterprise, we specialize in the research and development, as well as the manufacturing, of injection molding machines. Our dedicated team comprises top-tier technology experts, a high-caliber marketing team, and skilled workers, all equipped with advanced technology and processing equipment.

Introducing our Servo Injection Moulding Machines – Precision at Every Cycle!

At Maruti Mech Plast, we take pride in presenting our cutting-edge Servo Injection Moulding Machines, designed to redefine precision and efficiency in plastic molding processes. Our servo-driven technology ensures optimal control, enhancing the overall performance and reliability of our machines.

Key Features Of Servo Injection Moulding Machines:
  • Energy Efficiency
  • Precision Control
  • High Speed and Dynamics
  • Reduced Maintenance
  • Versatile Applications
  • User-Friendly Interface
  • High Reliability
  • Better products quality
  • Low Noise & Vibration
Applications Of Servo Injection Moulding Machines:
  • House hold
  • Agriculture
  • Toys
  • Furniture
  • Surgical
  • Agriculture
  • Furniture
  • Electricals
  • Engineering

Feaures of Injection Moulding Machine

  • •   Heavy Duty 5-Point Double Toggle Mechanism With-Large Mold Opening Stroke.
  • •   High Wear Resistance &High Strength Characters Gear Nut (Tie bar Nut) gives Rigid & Positive Clamping force.
  • •   High Stiffness Platen Design with Large Mold mounting Area.
  • •   Five Stage Mold Close/Open Speed (Slow-Fast Slow) & Pressure.
  • •   Computer Aided Design Toggle Mechanism Gives Optimal Mold Closing And Opening Speed Profit.
  • •   Multi Stage Digital Speed and Pressure Setting For Mold Closing And Opening.
  • •   Linear Transducer for accurate clamp position.
  • •   Mold protection with repeat again option.
  • •   Travel time display for close & open.
  • •   Hard-Chrome Plated High-Tensile Steel Tie-Bars with Stress-Relieve-Design.
  • •   Auto-Mold Height Adjustment with Hydraulic Motor.
  • •   Hydraulic ejector with multiple selection.(continues, shake, hold etc.)
  • •   Auto-Lubrication as standard features for all models (shot adjustment).
  • •   Linear Transducer ejector cylinder.
  • •   Shaking ejector for multi-cavity mold.
  • •   Large mould mounting area for producing large article specially useful for pet preform, pipe fittings etc.
  • •   Platen casting designed with finit element analysis for maximum rigidity.
  • •   Mould platen with T-slot(110 ton & above)
  • •   All casting passed through stricke ultrasonic test and tensile testing process.
  • •   Separate pressure & speed setting for mold set-up.
  • •   Oil Less bushing with graphite impregnated for toggle mechanism given long life against wear out.
  • •   Heavy-duty toggle design gives trouble free precise clamping force for long period.
  • •   Transparent vision on both safety door.
  • •   Top fixed cover gives dust free clamping unit this give extra life to toggle mechanism.
  • •   Anti-vibrating pads with stronger dampening.

  • •   Gas Nitride Hardened Screw and Barrel for wear resistance and long life.
  • •   Screw For Homogenous Plasticizing.
  • •   Screw Back Pressure with pressure guage provision.
  • •   High Torque Hydraulic motor for better plastification Screw Counter.
  • •   5 – Stage Injection Speed pressure & position control.
  • •   3 – Stage Injection holding speed pressure & position control.
  • •   Hopper Sliding Arrangement for material removal.
  • •   Intrusion molding program.
  • •   Selection of Injection time & position both.
  • •   Screw Tachometer (Digital RPM).
  • •   High/low temperature alarm. (settable low-high limit)
  • •   Auto heat start-up.
  • •   Twin cylinder design. Dual nozzle centring precise thus contribute the longer life of mould.
  • •   Linear potentiometer for injection/plasticizing.
  • •   Auto purging facility.
  • •   Suck back function and after plastizine suck back.
  • •   Ceramic bands heaters for instant heating.
  • •   Barrel heater safety cover.
  • •   Nozzle centring alignment device.

  • •   Energy saving servo Motor.
  • •   Oil Level Gauge, & Oil Temperature Gauge (Digital in PLC).
  • •   Direct Reading Hydraulic Pressure.
  • •   Compact And Easily Accessible Injection & Clamping Valves Manifold To Minimize The Heat Generation.
  • •   Contamination Free Oil Tank with Feeler Cum-Breather.
  • •   For Servo/VDP Machine Return Line Filter.
  • •   Alarm/motor off for Low oil level (Hydraulic Tank)
  • •   Alarm/motor off for Lubrication oil level low.
  • •   Rear Gate open than Main motor shut down. (safety)
  • •   Hydraulic Directional valve on/off indicator connector.

  • •   Energy meter
  • •   Multi password facility for operators.
  • •   Energy meter on panel door.
  • •   M.C.C.B. For Main.
  • •   Separate SMPS for CPU and servo drive.
  • •   M.C.B. On Each Heating Zone.
  • •   Pressure & Flow for All Individual Function Control by P.L.C. Or Microprocessor.
  • •   Linear Scale for Injection, Clamping & Ejector Cylinder.
  • •   Value change record page.
  • •   Alarm history page.
  • •   Printer interface with USB port.
  • •   Connect with local PC via Ethernet port any no. of machine (easy-net) for remote diagnosis.
  • •   Production/hour in vertical-bar for year.
  • •   I/O replaceable onboard while any I/O short.
  • •   Easy export/import of mold data & machine data.
  • •   Press any key for onscreen help (related to controller).
  • •   Eltra electric power supply socket-single phase-01,three phase-01

  • •   Magnetic Grills in Hopper.
  • •   M.C.C.B. on Main.
  • •   Over Load Circuit Breaker.
  • •   Under Voltage-Over Voltage Protection.
  • •   Reverse Phase, Single Phase Protection.

  • •   Mold Lifting Hanger with Pulley.
  • •   Auto-Taker (Robot) Interface.
  • •   Hydraulic oil
  • •   Air-Ejector.
  • •   Bi-Metallic Screw Barrel.
  • •   Digital Back Pressure.
  • •   Hopper Dryer & Hopper Loader.
  • •   Hydraulic Core-Pulling and Unscrewing.
  • •   Mould clamp & fastener.
  • •   Water manifold.
  • •   Extended nozzle with heater.
  • •   Water Flow Regulator with Temperature Gauges.
  • •   Running Hour-Meter.
  • •   Special PVC Screw & High Dispersion Barrel.
  • •   Accumulator Design for Thin Wall-Thickness Component. Servo Drive Benefits While Machine Is In Ideal Condition (Cooling Time, Injection Holding Etc.)
  • •   Close loop valve.
  • •   Gas injection interface only up to digital output from control.
  • •   Blowers with heaters for processing heat sensitive materials.
  • •   Nozzle shut off provision.
  • •   Hot runner temp controller with no. of zones and wattage capacity.

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